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- Room 4107, Runfeng Building, Sanqiao New Street, Weiyang District, Xi'an City, Shaanxi Province
- office@dongmjd.com
- +8615769214734
Printed Aluminum Foil
Product name: printed aluminum foil
Application scenarios: food packaging, pharmaceutical packaging, cosmetic packaging, etc.
MOQ: 5Ton
Delivery date: 7-35 business days
Contact us: office@dongmjd.com
Description
As a leading printed aluminum foil manufacturer, we specialize in custom printed foil packaging for food, pharmaceutical, and luxury industries. Our rotogravure and flexographic printing on foil ensures vibrant designs with scratch-resistant finishes. All inks are food-safe certified, meeting global compliance standards for chocolate wrapper foil, pharmaceutical foil printing, and printed foil lids for cups.
Advanced Printing Techniques for Metallic Effects
Rotogravure Printing Aluminum Foil: High-precision graphics for long runs.
Digital Printing on Aluminum Foil: Ideal for small run foil printing and prototypes.
Heat Transfer & Holographic Effects: Create printed holographic foil for anti-counterfeit needs.
Industry-Specific Solutions
Food Packaging
Food Packaging: Printed foil for food packaging with barrier protection.
Pharmaceuticals: Child-resistant printed foil pouch packaging.
Consumer Goods: Decorative printed foil for cosmetics and gifts.
Eco-Friendly Printed Foil Options
Our eco-friendly printed foil packaging uses recyclable materials and soy-based inks. Request bulk printed aluminum foil rolls with reduced carbon footprint.
Looking for a reliable printed foil supplier?
✅ Get custom printed foil quotes in 24h
✅ Private label printed foil available
✅ Samples of printed metallic foil on demand
Our address
Room 4107, Runfeng Building, Sanqiao New Street, Weiyang District, Xi'an City, Shaanxi Province
Phone Number
+8615769214734
office@dongmjd.com
Technical Specifications
| Parameter | Details |
|---|---|
| Material | 8011/8021/8079 Food-Grade Aluminum Foil (FDA, EU 10/2011 Compliant) |
| Thickness | 0.006mm - 0.2mm Customizable |
| Printing Process | Rotogravure / Flexographic / Digital Printing on Aluminum Foil |
| Color Capacity | Up to 10 Pantone Colors + Holographic Effects |
| Ink Safety | Food-Safe Inks (Non-toxic, Migration Tested) |
| Surface Treatment | Scratch-Resistant Coating, Heat Sealable Layer |
| MOQ | 5 Ton (Support Small Run Foil Printing for Samples) |
why choose us
Why Choose Our Factory?
✅ 50,000㎡ GMP-Certified Facility
12 High-Speed Rotogravure Lines (Output: 2,500 Tons/Month)
Eco-Friendly Printed Foil Production: Solar-Powered + Water-Based Ink Systems
✅ Strict QC Process
On-site Lab for Adhesion Testing (ASTM D3359) & Barrier Performance
100% Inspection for Pharmaceutical Foil Printing Compliance
✅ Global Supply Chain
Serve 200+ Brands (Including Nestlé, Pfizer Private Label Partners)
Bulk Printed Aluminum Foil Rolls Shipped within 15 Days
successful cases
Choose the plan that suits you best.
Case 1: High-end chocolate wrapping foil
Client: Belgian luxury chocolate brand
Pain points:
Need scratch-resistant packaging to avoid transportation wear
Require custom printed metallic foil to achieve gilded texture
Solution:
✅ Use rotogravure printing (10 colors + hot stamping)
✅ Food-grade matte coating (food-safe ink)
✅ Thickness: 0.012mm tear-resistant aluminum foil
Case 2: Aluminum foil for pharmaceutical blister packaging
Customer: Top 3 pharmaceutical companies in Southeast Asia
Pain points:
Need to comply with GMP certification for pharmaceutical foil printing
Require child-resistant packaging to prevent children from opening by mistake
Solution:
✅ Cold aluminum printing + laser anti-counterfeiting code (holographic effects)
✅ Printed blister foil that complies with ISO 15378 standard
✅ Heat seal strength ≥ 1.5N/15mm
Case3: High-temperature resistant sausage packaging printed aluminum foil
Customer: European leading meat products group (annual production capacity of 500,000 tons)
Pain points:
Cooking temperature of 121℃ causes ordinary printing layer to fall off (ink adhesion failure)
Grease penetration pollutes the packaging surface (grease-proof foil packaging is required)
High-speed filling line (40,000 pieces/hour) requires coil tension error <0.5%
✅ Key technologies:
Rotogravure Printing with High-Temperature Resistant Inks (FDA 21 CFR 175.300 certified)
Nano-scale silicon oxide coating (grease barrier ↑ 90%, ASTM F119-82 test)
Pre-printed aluminum foil coil tension control system (±0.3% accuracy)
Case 4: Heat-sealed lid film for coffee cups
Customer: North American coffee chain
Pain points:
Printed foil lids for cups are easy to deink on high-speed filling lines (60,000 cups/hour)
Need to withstand 100℃ steam sterilization
Solution:
✅ digital printing on aluminum foil + nano-level adhesion coating
✅ Heat-resistant PET composite layer (thickness: 0.05mm)
✅ Customized brand IP pattern (small run printing first batch of 50,000 rolls)
More case studies
Printed Aluminum Foil Success Stories | Food/Pharma/Cosmetic Cases
Our Service Processes
Pre-sales Consultancy
1
>>
Confirmation of order
2
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Production
3
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Multi-Channel Shipping
4
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Confirmation of recei
5
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After-sale Services
6
✅ Answer:
We use high-temperature epoxy inks (tested to FDA 176.170) with enhanced ADH Promoter coating to ensure:
Adhesion ≥4B after 121°C/40min retort (ASTM D3359 cross-hatch test)
Grease resistance ≤0.5g/m²/24h (ASTM F119)
👉 Free retort test samples + third-party reports available
✅ Answer:
All inks are certified for:
FDA 21 CFR 175.300 (USA)
EU 10/2011 (migration <0.01mg/kg)
Swiss Ordinance RS 817.023.21 heavy metal limits
Downloadable SGS/MSDS documents provided
✅ Answer:
Our digital printing line supports low-MOQ production:
MOQ 200kg (width: 200-1200mm adjustable)
7-day lead time (21 days faster than gravure)
No plate fees (cost ↓60% vs. gravure)
✅ Answer:
Solutions for rupture prevention:
Tensile strength ≥150N/mm² (8011-O temper foil)
Anti-static coating (resistance: 10⁶-10⁹Ω)
Slitting precision ±0.1mm (laser guidance)
Client case: 90% ↓ downtime for meat processor
✅ Answer:
Three-tier security technology:
| Level | Technology | Verification |
|---|---|---|
| Tier 1 | Microtext printing (0.1mm) | 20x magnifier |
| Tier 2 | Thermochromic ink (color shift@30°C) | Finger friction |
| Tier 3 | Hologram + digital watermark | Smartphone app |
Q6: Can color deviation be controlled at ΔE<1.5?
✅ Answer:
Closed-loop color management ensures:
Pre-press: Pantone Live library matching
Press: Spectrophotometer checks every 5s (ΔE≤1.0)
Post-press: Lab values archived for reorders
Q7: Do slit edges have burrs?
✅ Answer:
Nano-level ultrasonic slitting guarantees:
Burr height ≤3μm (vs. GB/T 3198 ≤15μm)
Tension fluctuation <0.3%
👉 Microscope video of cut edges available
Q8: Can eco-materials reduce costs?
✅ Answer:
Down-gauging solution:
Optimized 9μm foil+18μm rPET Cost $0.18/m² ↓28%
*Oxygen barrier maintained at <0.05cc/m²/day (ASTM D3985)*
Q9: Can complex graphics (e.g., gradients) be printed?
✅ Answer:
HD gravure + electrostatic transfer enables:
175-200 LPI resolution (standard: 150 LPI)
256-step gradients
Minimum font 0.8pt (visibly clear)
Q10: How to ensure batch consistency?
✅ Answer:
Full traceability system:
Raw material: Foil coil ID tracking (±1.5% variance)
Printing: Controlled environment (23°C±1/50%RH±5)
QC: Sampled every 500m (archived 5 years)
Q11: Does printing affect recyclability?
✅ Answer:
Delamination-friendly design:
Water-soluble inks (deinking rate ≥95%, ISO 15270)
Monolayer structures (e.g., PP/PP only)
EPE Guidelines: Print coverage <40%
Recycled aluminum purity: 99.6% (vs. virgin 99.7%)
Q12: Will prints crack in frozen packaging (-18°C)?
✅ Answer:
Low-temperature flexibility:
Substrate: 8021-O foil (elongation ≥20%, GB/T 3198)
Inks: Polyurethane modifiers (90% impact retention @-40°C)
Coating: Micro-crack inhibition (Erichsen test ≥8mm)
Client result: 99% ↓ breakage for frozen dumplings
Q13: Can conductive patterns (e.g., RFID) be printed?
✅ Answer:
Silver gravure printing capabilities:
| Parameter | Performance |
|---|---|
| Surface resistance | ≤20mΩ/sq (NFC compatible) |
| Min. line width | 0.3mm (±0.05mm) |
| Bend cycles | >5,000 (IPC-TM-650) |
| Application: Pharma anti-diversion tags |
Q14: Do splices disrupt high-speed production?
✅ Answer:
Near-zero-splice technology:
Max roll length: 12,000 meters
Ultrasonic welding if needed (thickness delta <0.001mm)
NFC tags warn 30m before splices (auto slowdown)
*Field data: Splice pass speed >300m/min*
Q15: Do you provide carbon footprint data?
✅ Answer:
LCA reports (ISO 14044):
| Stage | Action | Result |
|---|---|---|
| Raw material | >80% hydro-powered aluminum | ↓65% CO₂ vs coal-based |
| Printing | Solar PV + water-based inks | ↓40% energy |
| Shipping | Sea freight + green ports | ↓72% CO₂ vs air cargo |
| QR code traceability per batch |
Hot Tags: printed aluminum foil, China printed aluminum foil manufacturers, suppliers, factory
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