Xi'an Dongmeng Group Co., Ltd. is one of the most reliable manufacturers and suppliers of printed aluminum foil jumbo roll manufacturer | custom food packaging printing foil supplier in China, also supports customized service. With abundant experience, we warmly welcome you to wholesale cheap products in stock here and get free sample from our factory. For price consultation, contact us.
Printed Aluminum Foil Jumbo Roll for Food & Industrial Packaging
Printed aluminum foil is a high-performance packaging material widely used in food, pharmaceutical, and industrial applications. It combines the barrier properties of aluminum foil with high-quality gravure printing technology, making it ideal for brand packaging and product protection.
We supply custom printed aluminum foil jumbo rolls with stable color performance, excellent adhesion, and food-grade safety compliance. Our products are widely used in snack packaging, dairy lids, chocolate wrapping, and pharmaceutical blister packaging.
As a leading printed aluminum foil manufacturer, we specialize in custom printed foil packaging for food, pharmaceutical, and luxury industries. Our rotogravure and flexographic printing on foil ensures vibrant designs with scratch-resistant finishes. All inks are food-safe certified, meeting global compliance standards for chocolate wrapper foil, pharmaceutical foil printing, and printed foil lids for cups.
What is Printed Aluminum Foil?
Printed aluminum foil refers to aluminum foil that is processed with high-quality printing inks using gravure or flexographic printing technology. It is designed for packaging applications where branding, product information, and visual appearance are important.
It is widely used in:
Food packaging foil
Pharmaceutical packaging foil
Laminated packaging structures
Industrial protective packaging
Advanced Printing Techniques for Metallic Effects
Rotogravure Printing Aluminum Foil: High-precision graphics for long runs.
Digital Printing on Aluminum Foil: Ideal for small run foil printing and prototypes.
Heat Transfer & Holographic Effects: Create printed holographic foil for anti-counterfeit needs.
Industry-Specific Solutions
Food Packaging
Food Packaging: Printed foil for food packaging with barrier protection.
Pharmaceuticals: Child-resistant printed foil pouch packaging.
Consumer Goods: Decorative printed foil for cosmetics and gifts.
Printing Technology
We use advanced gravure printing technology to ensure high-resolution graphics and stable color performance.
Features:
High precision printing (175–200 LPI)
Excellent color consistency (ΔE ≤ 1.5)
Strong ink adhesion
Suitable for high-speed packaging lines
Flexographic printing is also available for cost-efficient mass production.
Eco-Friendly Printed Foil Options
Our eco-friendly printed foil packaging uses recyclable materials and soy-based inks. Request bulk printed aluminum foil rolls with reduced carbon footprint.
Looking for a reliable printed foil supplier?
✅ Get custom printed foil quotes in 24h
✅ Private label printed foil available
✅ Samples of printed metallic foil on demand
Our address
Room 4107, Runfeng Building, Sanqiao New Street, Weiyang District, Xi'an City, Shaanxi Province
Phone Number
+8615769214734
office@dongmjd.com
Technical Specifications
| Parameter | Details |
|---|---|
| Material | 8011/8021/8079 Food-Grade Aluminum Foil (FDA, EU 10/2011 Compliant) |
| Thickness | 0.006mm - 0.2mm Customizable |
| Printing Process | Rotogravure / Flexographic / Digital Printing on Aluminum Foil |
| Color Capacity | Up to 10 Pantone Colors + Holographic Effects |
| Ink Safety | Food-Safe Inks (Non-toxic, Migration Tested) |
| Surface Treatment | Scratch-Resistant Coating, Heat Sealable Layer |
| MOQ | 5 Ton (Support Small Run Foil Printing for Samples) |
Quality Standards & Compliance
Our printed aluminum foil complies with international standards:
FDA 21 CFR (Food Contact Safe)
EU Regulation 1935/2004
ISO 9001 Quality Management System
ASTM B479 standard reference
All materials are tested for ink adhesion, sealing performance, and migration safety.
why choose us
Why Choose Our Factory?
✅ 50,000㎡ GMP-Certified Facility
12 High-Speed Rotogravure Lines (Output: 2,500 Tons/Month)
Eco-Friendly Printed Foil Production: Solar-Powered + Water-Based Ink Systems
✅ Strict QC Process
On-site Lab for Adhesion Testing (ASTM D3359) & Barrier Performance
100% Inspection for Pharmaceutical Foil Printing Compliance
✅ Global Supply Chain
Serve 200+ Brands (Including Nestlé, Pfizer Private Label Partners)
Bulk Printed Aluminum Foil Rolls Shipped within 15 Days
successful cases
Choose the plan that suits you best.
Case 1: High-end chocolate wrapping foil
Client: Belgian luxury chocolate brand
Pain points:
Need scratch-resistant packaging to avoid transportation wear
Require custom printed metallic foil to achieve gilded texture
Solution:
✅ Use rotogravure printing (10 colors + hot stamping)
✅ Food-grade matte coating (food-safe ink)
✅ Thickness: 0.012mm tear-resistant aluminum foil
Case 2: Aluminum foil for pharmaceutical blister packaging
Customer: Top 3 pharmaceutical companies in Southeast Asia
Pain points:
Need to comply with GMP certification for pharmaceutical foil printing
Require child-resistant packaging to prevent children from opening by mistake
Solution:
✅ Cold aluminum printing + laser anti-counterfeiting code (holographic effects)
✅ Printed blister foil that complies with ISO 15378 standard
✅ Heat seal strength ≥ 1.5N/15mm
Case3: High-temperature resistant sausage packaging printed aluminum foil
Customer: European leading meat products group (annual production capacity of 500,000 tons)
Pain points:
Cooking temperature of 121℃ causes ordinary printing layer to fall off (ink adhesion failure)
Grease penetration pollutes the packaging surface (grease-proof foil packaging is required)
High-speed filling line (40,000 pieces/hour) requires coil tension error <0.5%
✅ Key technologies:
Rotogravure Printing with High-Temperature Resistant Inks (FDA 21 CFR 175.300 certified)
Nano-scale silicon oxide coating (grease barrier ↑ 90%, ASTM F119-82 test)
Pre-printed aluminum foil coil tension control system (±0.3% accuracy)
Case 4: Heat-sealed lid film for coffee cups
Customer: North American coffee chain
Pain points:
Printed foil lids for cups are easy to deink on high-speed filling lines (60,000 cups/hour)
Need to withstand 100℃ steam sterilization
Solution:
✅ digital printing on aluminum foil + nano-level adhesion coating
✅ Heat-resistant PET composite layer (thickness: 0.05mm)
✅ Customized brand IP pattern (small run printing first batch of 50,000 rolls)
More case studies
Printed Aluminum Foil Success Stories | Food/Pharma/Cosmetic Cases
Our Service Processes
Pre-sales Consultancy
1
>>
Confirmation of order
2
>>
Production
3
>>
Multi-Channel Shipping
4
>>
Confirmation of recei
5
>>
After-sale Services
6
✅ Answer:
We use high-temperature epoxy inks (tested to FDA 176.170) with enhanced ADH Promoter coating to ensure:
Adhesion ≥4B after 121°C/40min retort (ASTM D3359 cross-hatch test)
Grease resistance ≤0.5g/m²/24h (ASTM F119)
👉 Free retort test samples + third-party reports available
✅ Answer:
All inks are certified for:
FDA 21 CFR 175.300 (USA)
EU 10/2011 (migration <0.01mg/kg)
Swiss Ordinance RS 817.023.21 heavy metal limits
Downloadable SGS/MSDS documents provided
✅ Answer:
Our digital printing line supports low-MOQ production:
MOQ 200kg (width: 200-1200mm adjustable)
7-day lead time (21 days faster than gravure)
No plate fees (cost ↓60% vs. gravure)
✅ Answer:
Solutions for rupture prevention:
Tensile strength ≥150N/mm² (8011-O temper foil)
Anti-static coating (resistance: 10⁶-10⁹Ω)
Slitting precision ±0.1mm (laser guidance)
Client case: 90% ↓ downtime for meat processor
✅ Answer:
Three-tier security technology:
| Level | Technology | Verification |
|---|---|---|
| Tier 1 | Microtext printing (0.1mm) | 20x magnifier |
| Tier 2 | Thermochromic ink (color shift@30°C) | Finger friction |
| Tier 3 | Hologram + digital watermark | Smartphone app |
Q6: Can color deviation be controlled at ΔE<1.5?
✅ Answer:
Closed-loop color management ensures:
Pre-press: Pantone Live library matching
Press: Spectrophotometer checks every 5s (ΔE≤1.0)
Post-press: Lab values archived for reorders
Q7: Do slit edges have burrs?
✅ Answer:
Nano-level ultrasonic slitting guarantees:
Burr height ≤3μm (vs. GB/T 3198 ≤15μm)
Tension fluctuation <0.3%
👉 Microscope video of cut edges available
Q8: Can eco-materials reduce costs?
✅ Answer:
Down-gauging solution:
Optimized 9μm foil+18μm rPET Cost $0.18/m² ↓28%
*Oxygen barrier maintained at <0.05cc/m²/day (ASTM D3985)*
Q9: Can complex graphics (e.g., gradients) be printed?
✅ Answer:
HD gravure + electrostatic transfer enables:
175-200 LPI resolution (standard: 150 LPI)
256-step gradients
Minimum font 0.8pt (visibly clear)
Q10: How to ensure batch consistency?
✅ Answer:
Full traceability system:
Raw material: Foil coil ID tracking (±1.5% variance)
Printing: Controlled environment (23°C±1/50%RH±5)
QC: Sampled every 500m (archived 5 years)
Q11: Does printing affect recyclability?
✅ Answer:
Delamination-friendly design:
Water-soluble inks (deinking rate ≥95%, ISO 15270)
Monolayer structures (e.g., PP/PP only)
EPE Guidelines: Print coverage <40%
Recycled aluminum purity: 99.6% (vs. virgin 99.7%)
Q12: Will prints crack in frozen packaging (-18°C)?
✅ Answer:
Low-temperature flexibility:
Substrate: 8021-O foil (elongation ≥20%, GB/T 3198)
Inks: Polyurethane modifiers (90% impact retention @-40°C)
Coating: Micro-crack inhibition (Erichsen test ≥8mm)
Client result: 99% ↓ breakage for frozen dumplings
Q13: Can conductive patterns (e.g., RFID) be printed?
✅ Answer:
Silver gravure printing capabilities:
| Parameter | Performance |
|---|---|
| Surface resistance | ≤20mΩ/sq (NFC compatible) |
| Min. line width | 0.3mm (±0.05mm) |
| Bend cycles | >5,000 (IPC-TM-650) |
| Application: Pharma anti-diversion tags |
Q14: Do splices disrupt high-speed production?
✅ Answer:
Near-zero-splice technology:
Max roll length: 12,000 meters
Ultrasonic welding if needed (thickness delta <0.001mm)
NFC tags warn 30m before splices (auto slowdown)
*Field data: Splice pass speed >300m/min*
Q15: Do you provide carbon footprint data?
✅ Answer:
LCA reports (ISO 14044):
| Stage | Action | Result |
|---|---|---|
| Raw material | >80% hydro-powered aluminum | ↓65% CO₂ vs coal-based |
| Printing | Solar PV + water-based inks | ↓40% energy |
| Shipping | Sea freight + green ports | ↓72% CO₂ vs air cargo |
| QR code traceability per batch |
Hot Tags: printed aluminum foil jumbo roll manufacturer | custom food packaging printing foil supplier, China printed aluminum foil jumbo roll manufacturer | custom food packaging printing foil supplier manufacturers, suppliers, factory, 1235 Aluminum Foil, 3004 Aluminum Foil, 6061 Aluminum Foil, Hydrophilic Aluminum Foil, Printed Aluminum Foil, Rotogravure Printing Aluminum Foil
