Nickel-containing Alloys For Caustic Soda

Nickel-containing Alloys For Caustic Soda
Details:
Pipe Standard: ASTM B161, ASTM B165, ASTM B167, ASTM B163, ASTM B444, ASTM B622, ASTM A268, ASTM A312, ASTM B407, ASTM B729, ASTM B668, ASTM B466, ASTM A790
Pipe Size: NPS 1/2" - 48 x SCH 5S - XXS
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Xi'an Dongmeng Group Co., Ltd. is one of the most reliable manufacturers and suppliers of nickel-containing alloys for caustic soda in China, also supports customized service. With abundant experience, we warmly welcome you to wholesale cheap products in stock here and get free sample from our factory. For price consultation, contact us.

 

Nickel-containing alloys many are used in Caustic Soda

Nickel-containing alloys are specially engineered materials designed to provide exceptional resistance to caustic soda (NaOH) and other highly alkaline environments. These alloys, including Alloy 20, Alloy 200, and Inconel 625, are widely used in the chemical, chlor-alkali, and industrial processing industries for tanks, pipes, heat exchangers, and other equipment exposed to concentrated alkalis. With excellent corrosion resistance, high-temperature performance, and long service life, nickel alloys ensure reliable operation in harsh chemical environments. Available in seamless and welded pipes, sheets, plates, and custom-fabricated components, they meet international standards such as ASTM, ASME, UNS, and NACE, making them ideal for global B2B supply and industrial applications.

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Nickel-Containing Alloys Many Are Used In Caustic Soda

 

 

Nickel Containing Alloys for Caustic Soda

Nickel containing alloys for caustic soda environments are widely used in chlor-alkali plants, sodium hydroxide processing systems, evaporators, heat exchangers, alkali storage tanks, and chemical transfer pipelines due to their exceptional resistance to caustic corrosion and stress corrosion cracking.

Compared with conventional stainless steel materials, high nickel alloys provide superior stability in concentrated sodium hydroxide solutions, especially under elevated temperatures and high-pressure operating conditions.

Xi'an Dongmeng Group Co., Ltd supplies industrial-grade nickel alloy plates, pipes, tubes, rods, forgings, fittings, and custom fabricated components for demanding caustic soda processing applications worldwide.

Our nickel alloys are engineered for:

High concentration caustic soda

Hot alkali environments

Chlor-alkali plants

High-temperature sodium hydroxide systems

Corrosive chemical transfer pipelines

Industrial alkaline processing equipment

Nickel-containing alloys many are used in Caustic Soda

Type: Plate, Pipe

Grade: Nickel 200/201, Monel 400, Monel K500, Inconel 600/601/625, Incoloy 800/825, Hastelloy C22/C276/B2

430, 444, XM-33, XM-27, 304/304L, 316/316L, Alloy 20, Alloy 28, S31254, 2304 (S32304), 2205 (S32205),

2507(S32750), 7-Mo Plus(S32950), C70600, C71500.

Plate Standard: ASTM B162, ASTM B127, ASTM B168, ASTM B424, ASTM B443, ASTM B575, ASTM B625, ASTM B333, ASTM A240, ASTM B171

Pipe Standard: ASTM B161, ASTM B165, ASTM B167, ASTM B163, ASTM B444, ASTM B622, ASTM A268, ASTM A312, ASTM B407, ASTM B729, ASTM B668, ASTM B466, ASTM A790

Plate Dimension: W 1000 - 4000mm x L 1000 - 12000mm x T 3 - 80mm

Pipe Size: NPS 1/2" - 48 x SCH 5S - XXS

Recommended Nickel Alloys for Caustic Soda Applications

 

Alloy Grade UNS Number Main Features
Nickel 200 N02200 Excellent resistance to pure caustic alkalis
Nickel 201 N02201 Low carbon grade for elevated temperature applications
Alloy 400 N04400 Good alkali and seawater resistance
Alloy 600 N06600 High-temperature oxidation resistance
Alloy 625 N06625 Excellent corrosion and stress cracking resistance
Alloy C276 N10276 Outstanding resistance in mixed corrosive media

Products Specifications

 

Table 1 Nominal composition of nickel-containing alloys many are used in Caustic Soda

 

composition, %

ASTM Spec.b

Alloy

UNS

Number a

Ni

C

Cr

Mo

Cu

Fe

Plate

Pipe

Group I – Commercially pure (C.P.) nickel and nickel-copper alloys

200

N02200

99.5

0.08

-

-

-

0.2

B162

B161

201

N02201

99.5

0.01

-

-

-

0.2

B162

B161

400

N04400

66.5

0.2

-

-

Bal

1.2

B127

B165

K500

N05500

66.5

0.25

-

-

Bal

1.2

B127

B165

Group II – Chromium-containing nickel alloys

600

N06600

76

0.08

15.5

-

-

8

B168

B167

601

N06601

60

0.05

23

-

-

Bal

B168

B167

825

N08825

42

0.03

21.5

3

2.25

30

B424

B163

625

N06625

61

0.05

21.5

9

-

2.5

B443

B444

C-22/622

N06022

56

0.01

21.5

13.5

-

4

B575

B622

C-276

N10276

58

0.01

15.5

16

-

5.5

B575

B622

33

R20033

32

0.08

33

1.6

3

32

B625

B622

59

N06059

60

0.01

23

15.5

-

0.7

B575

B622

Group III - Nickel-molybdenum alloys

B-2

N10665

69

0.01

1

28

-

2

B333

B622

Ni-Resist (castings)

Type 1

F41000

15

2

2

-

-

Bal

-

-

Type 2

F41002

20

2

2

-

-

Bal

-

-

Type D2

F43000

20

2

2

-

-

Bal

-

-

Ferritic stainless steels

430

S43000

-

0.05

17

-

-

Bal

A240

A268

444

S44400

-

0.02

18

2

-

Bal

A240

A268

XM-33

S44626

-

0.03

26

1

-

Bal

A240

A268

XM-27

S44627

-

0.005

26

1

-

Bal

A240

A268

29-4

S44700

-

0.005

29

4.0

-

Bal

A240

A268

Austenitic stainless steels

304

S30400

8

0.04

18

-

-

Bal

A240

A312

304L

S30403

8

0.02

18

-

-

Bal

A240

A312

316

S31600

10

0.04

16.5

2.1

-

Bal

A240

A312

316L

S31603

10

0.02

16.5

2.1

-

Bal

A240

A312

800

N08800

33

0.07

21

-

-

Bal

A240

B407

20

N08020

33

0.02

19.5

2.2

3.2

Bal

A240

B729

28

N08028

32

0.03

27

3.5

1

Bal

B709

B668

6%Moc

S31254

18

0.01

20

6.2

0.7

Bal

A240

A312

6%Moc

N08367

24

0.01

21

6.2

-

Bal

A240

A312

 

Table 1 Nominal composition of nickel-containing alloys many are used in Caustic Soda

 

Composition, %

ASTM Spec.b

Alloy

UNS

Number a

Ni

C

Cr

Mo

Cu

Fe

Plate

Seamless tube and pipe

Duplex stainless steel

2304

S32304

4

0.02

23

0.3

-

Bal

A240

A790

2205

S32205

5

0.02

22

3.2

-

Bal

A240

A790

2507

S32750

7

0.02

25

4

-

Bal

A240

A790

7-Mo Plus

S32950

4

0.03

27.5

2

-

Bal

A240

A790

 

S32906

7

0.02

29

2.3

-

Bal

A240

A790

Copper-nickel alloys

90-10

C70600

10

-

-

-

Bal

1.2

B171

B466

70-30

C71500

31

-

-

-

Bal

0.8

B171

B466

 

a - UNS numbers beginning with an "N" indicate a nickel alloy, but the definition of a nickel alloy is different than that used by ASTM.

b - in ASTM specifications, most nickel alloys fall into the "B" specifications. However, due to a redefinition of a nickel alloy, a few alloys such as Alloy 20 are being reclassified as stainless steels, and will be included in the "A" specifications. That work is still in progress.

c - the 6% Mo alloys are a series of stainless steels, many of which are proprietary, all with roughly 6%Mo content and roughly equivalent in performance.

Fabrication & Machining Performance

Nickel containing alloys for caustic soda applications offer excellent fabrication characteristics for industrial processing equipment manufacturing.

Machining Features

Stable machining performance

Excellent hot forming capability

Good cold working properties

Precision CNC machining adaptability

Excellent dimensional stability

Available Processing Services

CNC machining

Precision cutting

Rolling

Forging

Welding fabrication

Custom flange manufacturing

Heat treatment

Surface finishing

Welding Performance Analysis

Nickel alloys used in caustic soda systems demonstrate excellent weldability under controlled procedures.

Recommended Welding Methods

GTAW / TIG welding

GMAW / MIG welding

SMAW welding

Plasma arc welding

Welding Advantages

Low cracking sensitivity

Stable heat affected zone

Excellent corrosion resistance after welding

Suitable for pressure vessel fabrication

Corrosion Resistance Performance

 

Resistance to Caustic Soda

Nickel containing alloys exhibit outstanding resistance to:

Sodium hydroxide (NaOH)

Potassium hydroxide (KOH)

High-temperature alkali solutions

Chlor-alkali chemical media

Key Corrosion Advantages

Excellent caustic stress corrosion cracking resistance

Superior resistance to alkaline pitting

Stable performance in concentrated caustic solutions

Long-term service reliability

Reduced maintenance cost

Industry Applications

 

Chlor-Alkali Industry

Applications:

Caustic soda evaporators

Electrolysis systems

Alkali storage tanks

Chlorine processing systems

Benefits:

High alkali corrosion resistance

Long equipment life

Stable chemical compatibility


Chemical Processing Industry

Applications:

Heat exchangers

Chemical reactors

Transfer pipelines

Pressure vessels

Benefits:

Reliable corrosion protection

High temperature stability

Reduced downtime


CNC Precision Manufacturing Industry

Applications:

Precision nickel alloy fittings

CNC machined valves

Industrial sealing components

High purity chemical equipment parts

Benefits:

Excellent machining consistency

High dimensional precision

Stable metallurgical structure


Power & Industrial Equipment Industry

Applications:

Boiler systems

Industrial heaters

High-temperature piping

Process equipment

Benefits:

High structural reliability

Thermal stability

Long-term operating performance

 

Inspection & Quality Assurance

100% chemical composition verification (Spectrography / XRF)

Mechanical testing: tensile, yield, elongation, hardness

Third-party certifications available (ISO 9001, NACE, PED, CE)

Traceable mill test certificates (MTC) for every batch

Non-destructive testing (NDT) for critical pressure components

Packaging & Shipping

 

Export Packaging Solutions

Wooden export crates

Waterproof packaging

Anti-rust protection

Fumigation-free plywood cases

Container loading protection

Shipping Support

Sea freight

Air freight

Railway transportation

Global port delivery

Door-to-door logistics support

Why Choose Us

Xi'an Dongmeng Group Co., Ltd Advantages

Professional nickel alloy manufacturer

Rich chemical industry project experience

Stable raw material supply chain

Precision CNC machining capability

Strict quality inspection system

Fast delivery capability

OEM customization support

Global industrial export experience

 

FAQ

Q1: Which nickel alloys are most suitable for handling caustic soda?
A: Alloy 20 (UNS N08020) and Alloy 200 (UNS N02200) are widely preferred for their excellent resistance to concentrated NaOH solutions. Inconel 625 (UNS N06625) can be used in high-temperature or mixed chemical environments.

Q2: What temperature range can these alloys withstand in caustic soda applications?
A: Most nickel alloys resist corrosion in caustic environments up to 250–300°C, depending on the alloy grade, NaOH concentration, and exposure duration.

Q3: Are these alloys available in both seamless and welded forms?
A: Yes. Pipes, tubes, and sheets are available in seamless and welded options. Custom fabrication is also possible for specialized equipment.

Q4: Can you supply these alloys in plate, sheet, or pipe form?
A: Absolutely. We provide pipes, tubes, sheets, plates, flanges, and other fabricated components according to ASTM, ASME, and UNS standards.

Q5: What surface finishes are available?
A: Pickled and passivated, mill finish, or polished surfaces are available depending on your application requirements.

Q6: Do you provide material certifications and quality assurance reports?
A: Yes. All products come with Mill Test Certificates (MTC), and third-party verification (ISO 9001, NACE, PED, CE) can be arranged.

Q7: How resistant are nickel alloys to concentrated caustic soda over long-term use?
A: Alloy 20 and Alloy 200 are highly resistant to long-term exposure. Proper selection based on temperature and concentration ensures minimal corrosion and extended service life.

Q8: Can these alloys be used in the chlor-alkali industry?
A: Yes, nickel alloys are ideal for tanks, piping, and heat exchangers in chlor-alkali production due to their high alkali resistance.

Q9: Do you provide custom cutting, bending, or machining services?
A: Yes, we offer full custom fabrication, including cutting, bending, flanging, and machining to meet your equipment design specifications.

Q10: Are international export standards supported?
A: Yes. Our products comply with ASTM, ASME, UNS, ISO, and NACE standards, making them suitable for global B2B supply and chemical industry applications.

Contact Us

 

Xi'an Dongmeng Group Co., Ltd

Nickel Alloy & Corrosion Resistant Metal Solutions Supplier

Phone / WhatsApp / WeChat: +8615769214734
Email: office@dongmjd.com

 

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