High Dyne Aluminum Foil For Lithium Battery

High Dyne Aluminum Foil For Lithium Battery
Details:
Product Name: High Dyne Aluminum Foil for Lithium Battery
Alternate Names: High Surface Energy Aluminum Foil, Surface Treated Battery Foil
Form: Jumbo Roll, Slit Roll, Coil
Alloy Grades: 8011 / 1235 / 8079
Temper: O / H18
Surface Treatment: Double-Side High Dyne Treatment
Typical Dyne Value: ≥38 / 40 / 42 dynes/cm
Applications: Lithium-ion Battery, EV Power Battery, Energy Storage Battery
Key Features: Excellent Adhesion, Stable Dyne Level, Low Pinhole Rate
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Description
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Xi'an Dongmeng Group Co., Ltd. is one of the most reliable manufacturers and suppliers of high dyne aluminum foil for lithium battery in China, also supports customized service. With abundant experience, we warmly welcome you to wholesale cheap products in stock here and get free sample from our factory. For price consultation, contact us.

 

High Dyne Aluminum Foil for Lithium Battery
 

High Dyne Aluminum Foil for Lithium Battery is a specially surface-treated battery-grade aluminum foil designed to deliver enhanced coating adhesion, superior wettability, and stable surface energy for lithium-ion battery cathode applications.

As a professional battery aluminum foil manufacturer and exporter, we supply high dyne value aluminum foil (≥40 dynes/cm) suitable for EV power batteries, energy storage systems (ESS), and high-performance lithium battery production lines. Our foil ensures uniform slurry spreading, strong coating bonding, and consistent electrochemical performance.

High Dyne Aluminum Foil for Lithium Battery

01

High Quality

 

02

Advanced Equipment

 

03

Professional Team

 

04

Custom Service

 

 

What Is High Dyne Aluminum Foil?

 

Dyne value measures the surface tension / surface energy of aluminum foil and directly determines how well battery slurry or coating materials adhere to the foil surface.

High Dyne Aluminum Foil refers to aluminum foil that:

Has undergone advanced surface treatment

Achieves dyne values ≥38–42 dynes/cm

Maintains stable dyne performance over time

Significantly reduces coating defects such as peeling, shrinkage, and delamination

What is Dyne Value in Battery Aluminum Foil

Dyne value = surface wetting tension

Determines coating adhesion strength

Low dyne → coating failure / delamination

High dyne → stable carbon coating

👉 Industry standard:

Normal foil: ≥30 dyn/cm

Battery grade: ≥32 dyn/cm

High-end coated foil: ≥34 dyn/cm

Performance Advantages

 

Excellent coating adhesion

Stable electrochemical performance

High conductivity & low resistance

Ultra-clean surface quality

Compatible with high-energy density batteries

Surface Dyne Testing & Quality Control System

 

Dyne pen test method

Surface tension uniformity inspection

Inline production testing

Batch sampling standards

Stability over time (aging effect)

 

 

Through controlled surface treatment technology, the foil achieves a high and stable dyne value (≥40 dynes/cm), enabling uniform slurry spreading, strong binder adhesion, and long-term process stability on high-speed electrode coating lines.

 

As an experienced battery aluminum foil manufacturer and global exporter, we supply high dyne aluminum foil solutions for EV power batteries, energy storage batteries, and advanced lithium battery systems, supporting both pilot lines and mass production.

 

 

Chemical Composition (Typical)

 

Alloy Al (%) Si (%) Fe (%)
1235 ≥99.35 ≤0.10 ≤0.65
8011 ≥98.5 0.5–0.9 0.6–1.0
8079 ≥98.3 ≤0.30 ≤0.70

Physical & Technical Specifications

Item Metric Imperial
Thickness 10–20 μm 0.00039″–0.00079″
Width 200–1650 mm 7.9″–65″
Inner Core 76 / 152 mm 3″ / 6″
Dyne Value ≥38 / 40 / 42 dynes/cm ≥38 / 40 / 42 dynes/cm
Temper O / H18 O / H18
Surface Double-side treated Double-side treated
Form Jumbo Roll / Slit Roll Jumbo Roll / Slit Roll

Key Features & Advantages

 

High & Stable Dyne Value
Ensures excellent wettability and long-term coating adhesion stability.

Superior Coating Adhesion
Prevents powder shedding, edge peeling, and coating delamination.

Low Pinhole & Clean Surface
Optimized for high-speed lithium battery coating lines.

Battery-Grade Cleanliness
Oil-free surface, low residue, suitable for high-energy-density batteries.

Custom Surface Treatment Available
Dyne level tailored to customer coating formulations.

Application Fields

🔋 EV Batteries

Tesla, BYD, CATL cell systems

⚡ Energy Storage Systems

Grid storage batteries (ESS)

📱 Consumer Electronics

High-performance lithium pouch cells

🚗 Power Battery Packs

Cylindrical / prismatic / pouch cells

Carbon Coated Compatibility

 

Improves conductivity

Enhances cycle life

Requires higher dyne value (≥34 dyn)

Used in high-energy EV batteries

Inspection & Quality Assurance

 

Our High Dyne Aluminum Foil is produced under a strict quality management system:

Incoming raw material inspection

Online thickness & surface monitoring

Dyne value testing (initial & aging test)

Pinhole inspection & cleanliness control

Mechanical property testing

Third-party testing and inspection services are available through SGS upon request.
Our factory operates in compliance with ISO systems, ensuring consistent export quality.

Battery Manufacturing Failure Risks Caused by Low Dyne Value

Coating delamination during cycling

Uneven slurry adhesion

Increased internal resistance

Reduced cycle life

Localized overheating risk

How High Dyne Value Impacts Lithium Battery Performance

Surface tension → coating bonding strength

Bonding strength → internal resistance

Internal resistance → heat generation

Heat generation → cycle life

 

Why Choose Our High Dyne Battery Aluminum Foil?

 

Professional battery aluminum foil manufacturer

Stable dyne control technology

Export experience for EV & ESS battery customers

Flexible MOQ & customized specifications

Reliable quality with traceable inspection records

How To Cooperate With Us?

Looking for a reliable High Dyne Aluminum Foil supplier for lithium battery applications?

📩 Contact us today for:

Technical consultation

Free samples

Detailed specifications & quotation

We are ready to support your battery manufacturing, pilot testing, and mass production sourcing needs.

Our address

Room 4107, Runfeng Building, Sanqiao New Street, Weiyang District, Xi'an City, Shaanxi Province

Phone Number

+86 15769214734

modular-1

 

 

FAQ

 

Q1: What does "High Dyne" mean for aluminum foil in lithium battery applications?

A:
"High Dyne" refers to high surface energy (surface tension) of the aluminum foil, typically ≥38–42 dynes/cm, which ensures excellent wettability and coating adhesion during lithium battery cathode slurry coating. Insufficient dyne value often leads to poor wetting, coating defects, or delamination.


Q2: What dyne value is commonly required for lithium-ion battery cathode foil?

A:
Most lithium battery manufacturers specify a minimum dyne value of 40 dynes/cm for stable mass production. Some high-speed or advanced coating lines may require ≥42 dynes/cm, depending on slurry formulation and coating speed.


Q3: Is high dyne aluminum foil treated on one side or both sides?

A:
Standard supply is double-side high dyne treated, ensuring consistent wettability regardless of foil orientation during coating.
Single-side treatment can be provided upon request for specific process requirements.


Q4: Does high dyne surface treatment affect electrical conductivity?

A:
No. The surface treatment layer is ultra-thin and non-insulating, designed only to modify surface energy. It does not affect the bulk electrical conductivity of the aluminum foil or battery electrochemical performance.


Q5: Will the dyne value decay over time?

A:
Yes. Dyne value naturally changes due to surface energy relaxation. Our high dyne aluminum foil is engineered with controlled dyne retention, suitable for normal battery production cycles. Proper storage conditions help maintain optimal performance.


Q6: How is dyne value tested and verified?

A:
Dyne value is tested using standard dyne solution or dyne pen methods under controlled conditions. Testing includes:

Initial dyne value inspection

Uniformity across width

Aging evaluation

Third-party verification can be arranged through SGS upon request.


Q7: Which aluminum alloys are suitable for high dyne battery foil?

A:
Common alloys include:

1235 – high purity, excellent conductivity

8011 – balanced strength and formability

8079 – customized or specific battery applications

All supplied alloys meet battery-grade aluminum foil requirements.


Q8: What thickness range is typically used for high dyne lithium battery aluminum foil?

A:
The most common thickness range is 10–20 μm, depending on battery design, energy density requirements, and mechanical strength considerations.


Q9: Is high dyne aluminum foil compatible with different coating systems?

A:
Yes. Our high dyne aluminum foil is compatible with:

PVDF-based slurry systems

Solvent-based coating systems

Water-based coating systems

It supports uniform slurry spreading and strong binder anchoring.


Q10: How does high dyne aluminum foil help reduce coating defects?

A:
High dyne surface energy improves:

Slurry wettability

Coating uniformity

Binder adhesion

This significantly reduces risks of:

Edge peeling

Powder shedding

Shrinkage or pinholes after drying

Delamination during calendaring


Q11: What quality controls are applied during production?

A:
Quality control includes:

Raw material inspection

Online thickness and surface monitoring

Dyne value testing (initial & aging)

Pinhole inspection

Surface cleanliness control

Production follows ISO requirements for battery-grade materials.


Q12: Can specifications be customized for different battery production lines?

A:
Yes. We offer customization for:

Dyne value level

Alloy and temper

Thickness and width

Slit size and roll configuration

Technical support is provided to match customer coating processes.


Q13: What storage conditions are recommended for high dyne aluminum foil?

A:
Recommended storage conditions:

Clean, dry environment

Stable room temperature

Original sealed packaging

Avoid direct sunlight and high humidity

Proper storage helps maintain stable dyne performance.


Q14: What packaging is used for export delivery?

A:
We use export-grade, moisture-proof seaworthy packaging, with clear labeling of alloy, temper, size, and batch number to ensure traceability during international shipment.


Q15: What applications is high dyne aluminum foil mainly used for?

A:
High dyne aluminum foil is widely used in:

Lithium-ion battery cathode current collectors

EV power batteries

Energy storage system (ESS) batteries

Sodium-ion battery electrode materials

 

 

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