API 5L GR.B PSL 1

API 5L GR.B PSL 1
Details:
Grade: API 5L Grade B Pipe
Manufacturing type: Seamless, ERW, LSAW, SSAW/HSAW
Outer Diameters: 1/2” – 60”
Thickness: SCH 20, SCH 40, SCH STD, SCH 80 to SCH 160
Range of Length: SRL, DRL, 20FT, 40FT, 5 – 12 meter
Product Specification Level: PSL1, PSL2, Sour Services
Ends: Plain, Beveled
Coatings: FBE, 3PE/3LPE, Black Painting, Varnished
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Description
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API 5L seamless & welded pipe

API 5L pipe in grades B, X42, X52, X60, X65 & X70.ANSI / API 5L specifies the manufacture of two product levels (PSL1 and PSL2) of seamless and welded steel pipe for the use of a pipeline in the transportation of petroleum and natural gas. 

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Delivery condition

 

PSL Delivery Condition Pipe grade
PSL1 As-rolled, normalized, normalizing formed A
  As-rolled, normalizing rolled, thermomechanical rolled, thermo-mechanical formed, normalizing formed, normalized, normalized and tempered or if agreed Q&T SMLS only B
  As-rolled, normalizing rolled, thermomechanical rolled, thermo-mechanical formed, normalizing formed, normalized, normalized and tempered X42, X46, X52, X56, X60, X65, X70
PSL 2 As-rolled BR, X42R
  Normalizing rolled, normalizing formed, normalized or normalized and tempered BN, X42N, X46N, X52N, X56N, X60N
  Quenched and tempered BQ, X42Q, X46Q, X56Q, X60Q, X65Q, X70Q, X80Q, X90Q, X100Q
  Thermomechanical rolled or thermomechanical formed BM, X42M, X46M, X56M, X60M, X65M, X70M, X80M
  Thermomechanical rolled X90M, X100M, X120M
  The suffice (R, N, Q or M) for PSL2 grades, belongs to the steel grade  

Chemical requirements

 

Chemical Composition for PSL 1 pipe with t ≤ 0.984"

Steel Grade Mass fraction, % based on heat and product analyses a,g
C Mn P S V Nb Ti
max b max b max max max max max
Seamless Pipe
A 0.22 0.90 0.03 0.03
B 0.28 1.20 0.03 0.03 c,d c,d d
X42 0.28 1.30 0.03 0.03 d d d
X46 0.28 1.40 0.03 0.03 d d d
X52 0.28 1.40 0.03 0.03 d d d
X56 0.28 1.40 0.03 0.03 d d d
X60 0.28 e 1.40 e 0.03 0.03 f f f
X65 0.28 e 1.40 e 0.03 0.03 f f f
X70 0.28 e 1.40 e 0.03 0.03 f f f
Welded Pipe
A 0.22 0.90 0.03 0.03
B 0.26 1.20 0.03 0.03 c,d c,d d
X42 0.26 1.30 0.03 0.03 d d d
X46 0.26 1.40 0.03 0.03 d d d
X52 0.26 1.40 0.03 0.03 d d d
X56 0.26 1.40 0.03 0.03 d d d
X60 0.26 e 1.40 e 0.03 0.03 f f f
X65 0.26 e 1.45 e 0.03 0.03 f f f
X70 0.26e 1.65 e 0.03 0.03 f f f
a. Cu ≤ = 0.50% Ni; ≤ 0.50%; Cr ≤ 0.50%; and Mo ≤ 0.15%,
b. For each reduction of 0.01% below the specified maximum concentration for carbon, an increase of 0.05% above the specified maximum concentration for Mn is permissible, up to a maximum of 1.65% for grades ≥ L245 or B, but ≤ L360 or X52; up to a maximum of 1.75% for grades > L360 or X52, but < L485 or X70; and up to a maximum of 2.00% for grade L485 or X70.,
c. Unless otherwise agreed NB + V ≤ 0.06%,
d. Nb + V + TI ≤ 0.15%,
e. Unless otherwise agreed.,
f. Unless otherwise agreed, NB + V = Ti ≤ 0.15%,
g. No deliberate addition of B is permitted and the residual B ≤ 0.001%

 Chemical Composition for PSL 2 pipe with t ≤ 0.984"

Steel Grade Mass fraction, % based on heat and product analyses Carbon Equiv a
C Si Mn P S V Nb Ti Other CE IIW CE Pcm
max b max max b max max max max max max max
Seamless and Welded Pipe
BR 0.24 0.40 1.20 0.025 0.015 c c 0.04 e,l 0.43 0.25
X42R 0.24 0.40 1.20 0.025 0.015 0.06 0.05 0.04 e,l 0.43 0.25
BN 0.24 0.40 1.20 0.025 0.015 c c 0.04 e,l 0.43 0.25
X42N 0.24 0.40 1.20 0.025 0.015 0.06 0.05 0.04 e,l 0.43 0.25
X46N 0.24 0.40 1.40 0.025 0.015 0.07 0.05 0.04 d,e,l 0.43 0.25
X52N 0.24 0.45 1.40 0.025 0.015 0.10 0.05 0.04 d,e,l 0.43 0.25
X56N 0.24 0.45 1.40 0.025 0.015 0.10f 0.05 0.04 d,e,l 0.43 0.25
X60N 0.24f 0.45f 1.40f 0.025 0.015 0.10f 0.05f 0.04f g,h,l As agreed
BQ 0.18 0.45 1.40 0.025 0.015 0.05 0.05 0.04 e,l 0.43 0.25
X42Q 0.18 0.45 1.40 0.025 0.015 0.05 0.05 0.04 e,l 0.43 0.25
X46Q 0.18 0.45 1.40 0.025 0.015 0.05 0.05 0.04 e,l 0.43 0.25
X52Q 0.18 0.45 1.50 0.025 0.015 0.05 0.05 0.04 e,l 0.43 0.25
X56Q 0.18 0.45f 1.50 0.025 0.015 0.07 0.05 0.04 e,l 0.43 0.25
X60Q 0.18f 0.45f 1.70f 0.025 0.015 g g g h,l 0.43 0.25
X65Q 0.18f 0.45f 1.70f 0.025 0.015 g g g h,l 0.43 0.25
X70Q 0.18f 0.45f 1.80f 0.025 0.015 g g g h,l 0.43 0.25
X80Q 0.18f 0.45f 1.90f 0.025 0.015 g g g i,j As agreed
X90Q 0.16f 0.45f 1.90 0.020 0.010 g g g j,k As agreed
X100Q 0.16f 0.45f 1.90 0.020 0.010 g g g j,k As agreed
Welded Pipe
BM 0.22 0.45 1.20 0.025 0.015 0.05 0.05 0.04 e,l 0.43 0.25
X42M 0.22 0.45 1.30 0.025 0.015 0.05 0.05 0.04 e,l 0.43 0.25
X46M 0.22 0.45 1.30 0.025 0.015 0.05 0.05 0.04 e,l 0.43 0.25
X52M 0.22 0.45 1.40 0.025 0.015 d d d e,l 0.43 0.25
X56M 0.22 0.45f 1.40 0.025 0.015 d d d e,l 0.43 0.25
X60M 0.12f 0.45f 1.60f 0.025 0.015 g g g h,l 0.43 0.25
X65M 0.12f 0.45f 1.60f 0.025 0.015 g g g h,l 0.43 0.25
X70M 0.12f 0.45f 1.70f 0.025 0.015 g g g h,l 0.43 0.25
X80M 0.12f 0.45f 1.85f 0.025 0.015 g g g i,j .043f 0.25
X90M 0.1 0.55f 2.10f 0.02 0.01 g g g i,j 0.25
X100M 0.1 0.55f 2.10f 0.02 0.01 g g g i,j 0.25
a. SMLS t>0.787", CE limits shall be as agreed. The CEIIW limits applied fi C > 0.12% and the CEPcm limits apply if C ≤ 0.12%,
b. For each reduction of 0.01% below the specified maximum for C, an increase of 0.05% above the specified maximum for Mn is permissible, up to a maximum of 1.65% for grades ≥ L245 or B, but ≤ L360 or X52; up to a maximum of 1.75% for grades > L360 or X52, but < L485 or X70; up to a maximum of 2.00% for grades ≥ L485 or X70, but ≤ L555 or X80; and up to a maximum of 2.20% for grades > L555 or X80.,
c. Unless otherwise agreed Nb = V ≤ 0.06%,
d. Nb = V = Ti ≤ 0.15%,
e. Unless otherwise agreed, Cu ≤ 0.50%; Ni ≤ 0.30% Cr ≤ 0.30% and Mo ≤ 0.15%,
f. Unless otherwise agreed,
g. Unless otherwise agreed, Nb + V + Ti ≤ 0.15%,
h. Unless otherwise agreed, Cu ≤ 0.50% Ni ≤ 0.50% Cr ≤ 0.50% and MO ≤ 0.50%,
i. Unless otherwise agreed, Cu ≤ 0.50% Ni ≤ 1.00% Cr ≤ 0.50% and MO ≤ 0.50%,
j. B ≤ 0.004%,
k. Unless otherwise agreed, Cu ≤ 0.50% Ni ≤ 1.00% Cr ≤ 0.55% and MO ≤ 0.80%,
l. For all PSL 2 pipe grades except those grades with footnotes j noted, the following applies. Unless otherwise agreed no intentional addition of B is permitted and residual B ≤ 0.001%.

Mechanical properties

 

Pipe Grade Tensile Properties – Pipe Body of SMLS and Welded Pipes PSL 1 Seam of Welded Pipe
Yield Strength a Tensile Strength a Elongation Tensile Strength b
Rt0,5 PSI Min Rm PSI Min (in 2in Af % min) Rm PSI Min
A 30,500 48,600 c 48,600
B 35,500 60,200 c 60,200
X42 42,100 60,200 c 60,200
X46 46,400 63,100 c 63,100
X52 52,200 66,700 c 66,700
X56 56,600 71,100 c 71,100
X60 60,200 75,400 c 75,400
X65 65,300 77,500 c 77,500
X70 70,300 82,700 c 82,700
a. For intermediate grade, the difference between the specified minimum tensile strength and the specified minimum yield for the pipe body shall be as given for the next higher grade.
b. For the intermediate grades, the specified minimum tensile strength for the weld seam shall be the same as determined for the body using foot note a.
c. The specified minimum elongation, Af, expressed in percent and rounded to the nearest percent, shall be determined using the following equation:
product-101-44
Where C is 1 940 for calculation using Si units and 625 000 for calculation using USC units
Axc is the applicable tensile test piece cross-sectional area, expressed in square millimeters (square inches) , as follows
– For circular cross-section test pieces, 130mm2 (0.20 in2) for 12.7 mm (0.500 in) and 8.9 mm (.350 in) diameter test pieces; and 65 mm2 (0.10 in2) for 6.4 mm (0.250in) diameter test pieces.
– For full-section test pieces, the lesser of a) 485 mm2 (0.75 in2) and b) the cross-sectional area of the test piece, derived using the specified outside diameter and the specified wall thickness of the pipe, rounded to the nearest 10 mm2 (0.10in2)
– For strip test pieces, the lesser of a) 485 mm2 (0.75 in2) and b) the cross-sectional area of the test piece, derived using the specified width of the test piece and the specified wall thickness of the pipe, rounded to the nearest 10 mm2 (0.10in2)
U is the specified minimum tensile strength, expressed in megapascals (pounds per square inch)
Pipe Grade Tensile Properties – Pipe Body of SMLS and Welded Pipes PSL 2 Seam of Welded Pipe
Yield Strength a Tensile Strength a Ratio a,c Elongation Tensile Strength d
Rt0,5 PSI Min Rm PSI Min R10,5IRm (in 2in) Rm (psi)
      Af %  
Minimum Maximum Minimum Maximum Maximum Minimum Minimum
BR, BN,BQ,BM 35,500 65,300 60,200 95,000 0.93 f 60,200
X42,X42R,X2Q,X42M 42,100 71,800 60,200 95,000 0.93 f 60,200
X46N,X46Q,X46M 46,400 76,100 63,100 95,000 0.93 f 63,100
X52N,X52Q,X52M 52,200 76,900 66,700 110,200 0.93 f 66,700
X56N,X56Q,X56M 56,600 79,000 71,100 110,200 0.93 f 71,100
X60N,X60Q,S60M 60,200 81,900 75,400 110,200 0.93 f 75,400
X65Q,X65M 65,300 87,000 77,600 110,200 0.93 f 76,600
X70Q,X65M 70,300 92,100 82,700 110,200 0.93 f 82,700
X80Q,X80M 80,.500 102,300 90,600 119,700 0.93 f 90,600
a. For intermediate grade, refer to the full API5L specification.
b. for grades > X90 refer to the full API5L specification.
c. This limit applies for pies with D> 12.750 in
d. For intermediate grades, the specified minimum tensile strength for the weld seam shall be the same value as was determined for the pipe body using foot a.
e. for pipe requiring longitudinal testing, the maximum yield strength shall be ≤ 71,800 psi
f. The specified minimum elongation, Af, expressed in percent and rounded to the nearest percent, shall be determined using the following equation:
product-101-44
Where C is 1 940 for calculation using Si units and 625 000 for calculation using USC units
Axc is the applicable tensile test piece cross-sectional area, expressed in square millimeters (square inches) , as follows
– For circular cross-section test pieces, 130mm2 (0.20 in2) for 12.7 mm (0.500 in) and 8.9 mm (.350 in) diameter test pieces; and 65 mm2 (0.10 in2) for 6.4 mm (0.250in) diameter test pieces.
– For full-section test pieces, the lesser of a) 485 mm2 (0.75 in2) and b) the cross-sectional area of the test piece, derived using the specified outside diameter and the specified wall thickness of the pipe, rounded to the nearest 10 mm2 (0.10in2)
– For strip test pieces, the lesser of a) 485 mm2 (0.75 in2) and b) the cross-sectional area of the test piece, derived using the specified width of the test piece and the specified wall thickness of the pipe, rounded to the nearest 10 mm2 (0.10in2)
U is the specified minimum tensile strength, expressed in megapascals (pounds per square inch
g. Lower values fo R10,5IRm may be specified by agreement
h. for grades > x90 refer to the full API5L specification.

Products Application

 

The API 5L welded line pipe is a fundamental component of modern infrastructure, specifically designed for the transportation of oil, gas, and other fluids. Its applications are vast and critical to the global energy and industrial sectors.

 

1. Oil and Gas Transmission Pipelines (The Primary Application)

This is the core purpose for which API 5L was developed. These pipelines form the vast, continent-spanning networks that move hydrocarbons from production fields to refineries, distribution centers, and ultimately to consumers.

Gathering Lines: These are smaller-diameter pipes that collect crude oil or natural gas from multiple wellheads in a field and transport it to a central collection or processing facility.

Transmission/Trunk Lines: These are the long-distance, large-diameter "highways" of the energy industry. They transport processed oil or natural gas over hundreds or thousands of miles across countries and continents.

Distribution Lines: The final leg of the network, consisting of smaller-diameter pipes that deliver natural gas to local communities, businesses, and individual homes.

Why API 5L is used: Its standardized strength grades (e.g., X42, X52, X65, X70, X80), strict chemical composition, and rigorous mechanical testing ensure it can handle the high pressures, volatile contents, and environmental stresses encountered over decades of operation.

2. Natural Gas Distribution Networks

A subset of the above, but worth highlighting due to its importance for public utilities. Welded API 5L pipe is used for both high-pressure main lines and medium-pressure distribution lines within cities and towns, ensuring a safe and reliable supply of gas for heating and cooking.

3. Water Transmission and Supply

While often subject to additional coatings for corrosion prevention, large-diameter API 5L pipes are extensively used for:

Raw Water Mains: Transporting water from reservoirs, rivers, or treatment plants.

Potable Water Lines: Serving as the primary arteries for municipal water supply systems due to their strength and reliability for high-pressure applications.

Industrial Water Supply: Delivering large volumes of water to power plants, manufacturing facilities, and agricultural irrigation projects.

4. Carbon Dioxide (CO2) Transportation

This is a growing and critical application, particularly for:

Enhanced Oil Recovery (EOR): CO2 is injected into aging oil fields to increase pressure and force more oil to the surface.

Carbon Capture, Utilization, and Storage (CCUS): Captured CO2 from industrial processes (e.g., power plants, cement factories) is compressed and transported via pipeline to be stored permanently underground in geological formations.

Why API 5L is used: Transporting dense-phase CO2 presents unique challenges (e.g., corrosion in the presence of water). API 5L pipes can be manufactured from specially selected grades and with stringent toughness requirements to ensure safe containment.

5. Slurry Pipelines

These pipelines transport a mixture of solid particles (like coal, iron ore, or copper concentrate) suspended in a liquid (usually water).

Mining Industry: To move mined minerals from remote mining sites to processing plants or ports over long distances. This is often more economical and environmentally friendly than truck or rail transport.

Why API 5L is used: The internal abrasion from solid particles is extreme. API 5L pipes specified for slurry service are often made from higher-strength grades and can be supplied with special abrasion-resistant linings or increased wall thickness to extend service life.

6. Industrial Applications

Within large industrial complexes, API 5L pipe is used for intra-plant piping systems that require high strength and reliability, such as:

Steam Lines: Transporting high-pressure steam for power generation and process heating.

Process Lines: Moving various process fluids, chemicals, and feedstocks between different units within a refinery, chemical plant, or petrochemical facility.

 

 

While API 5L welded pipe is the workhorse for long-distance, large-diameter transmission, API 5L seamless line pipe is the specialist, chosen for applications where its unique properties are critical for safety, performance, and reliability.

The key difference lies in the manufacturing process: seamless pipe is formed from a solid billet of steel that is pierced and stretched into a hollow pipe, meaning it has no longitudinal weld seam. This fundamental difference dictates its applications.

Here are the primary applications of API 5L seamless line pipe:

1. High-Pressure, High-Hazard Service

This is the most significant application area for seamless pipe. The absence of a weld seam eliminates the most common potential point of failure (e.g., weld defects, inconsistencies in the heat-affected zone).

Sour Service (H₂S Environments): In oil and gas fields containing hydrogen sulfide, the risk of Sulfide Stress Cracking (SSC) is high. Seamless pipe, with its more homogeneous and controlled microstructure, offers superior resistance to this catastrophic form of cracking compared to welded pipe, where the weld and heat-affected zone can be vulnerable.

Offshore Platforms & Subsea Pipelines: These environments are incredibly demanding, with high external pressures, corrosive seawater, and difficult inspection and repair. Seamless pipe is often specified for critical flow lines, risers (which connect the seabed to the platform), and jumper lines due to its guaranteed integrity and high pressure rating.

Gas Injection & CO₂ Flooding Lines: Used in Enhanced Oil Recovery (EOR), these lines operate at extremely high pressures. The uniformity of wall thickness and strength around the entire circumference of seamless pipe makes it the default choice for such critical, high-pressure services.

2. Small-Diameter Flow Lines and Gathering Lines

While large-diameter transmission pipes are welded, the smaller-diameter pipes that connect individual wellheads to processing facilities are often seamless.

Reason: For smaller diameters (e.g., 2" to 12"), the cost difference between seamless and welded pipe diminishes. Given the often harsh and variable pressures and fluids coming directly from the wellhead (which may be sour, erosive, or high-pressure), operators opt for the added safety and reliability of seamless pipe.

3. Critical Process Piping within Facilities

Inside refineries, petrochemical plants, gas processing plants, and compressor stations, you will find extensive use of seamless API 5L pipe.

Applications: It is used for high-pressure transfer lines, feedstock lines, compressor discharge lines, and fuel gas lines. The compact layout of a plant involves many bends, twists, and connections, requiring pipes with consistent strength in all directions. The reliability of seamless pipe is paramount in these congested plants where a failure would be catastrophic.

4. Applications with Severe Bending or Coiling

Seamless pipe has uniform mechanical properties around its entire circumference.

Directional Drilling (HDD): For Horizontal Directional Drilling installations, the pipe must endure significant bending stresses during pullback. A seamless pipe is less likely to develop issues during this process.

Coiled Tubing: While not API 5L, the principle is the same. Seamless tubing is essential for applications where the pipe is spooled onto a giant reel and uncoiled for downhole operations because it lacks a weld seam that could crack under repeated bending stress.

5. Erosive and Abrasive Services

Although welded pipe can handle abrasion (often with linings), the perfectly smooth and consistent internal surface of seamless pipe provides better resistance to erosion from sand, proppant, or other fine particulates in the flow stream without the risk of erosion starting at a minute weld imperfection.


Key Advantages of Seamless Pipe Driving These Applications:

No Weld Seam: Eliminates the risk of weld defects and provides homogeneous strength around the entire circumference.

Superior Strength Under Pressure: Generally capable of handling higher pressures and more extreme load conditions.

Uniform Wall Thickness: Provides more predictable performance under high stress and is less prone to failure from erosion.

Better Ovality and Dimensional Consistency: Often has a more perfect roundness, which is beneficial for making critical connections in pressure systems.

Summary Table: Welded vs. Seamless API 5L

Feature API 5L Welded Pipe API 5L Seamless Pipe
Primary Application Long-distance, large-diameter transmission High-pressure, critical, hazardous service
Key Advantage Cost-effective for large sizes Superior integrity & pressure rating
Sizes Very large diameters (e.g., 24" to 48"+) Generally smaller diameters (up to ~24")
Cost Lower cost for large diameters Higher cost due to complex manufacturing
Critical Factor The quality and integrity of the weld seam Homogeneity of the steel throughout

In conclusion, API 5L seamless line pipe is the premium choice for the most demanding, high-risk, and high-pressure applications in the energy industry and beyond, where failure is not an option. Its use is dictated by safety cases and engineering specifications that prioritize inherent material reliability over cost.

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