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INCOLOY® alloy 825 (UNS N08825 / W.Nr. 2.4858) is a nickel-iron-chromium alloy engineered for exceptional corrosion resistance in a wide range of demanding environments. The chemical composition of this nickel-based alloy, fortified with molybdenum, copper, and titanium, provides superior performance against reducing acids like sulfuric and phosphoric, as well as oxidizing media such as nitric acid. INCOLOY 825 offers proven resistance to chloride-induced stress-corrosion cracking, pitting, and crevice corrosion, while its titanium stabilization ensures immunity to intergranular attack. This combination of properties makes UNS N08825 a premier material for critical applications across chemical processing, pollution control, and offshore oil and gas industries.
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Nickel Alloy 825 Overview
Nickel Alloy 825 (UNS N08825), also widely known as Incoloy 825, is a corrosion-resistant nickel-iron-chromium alloy enhanced with molybdenum, copper, and titanium. The alloy is specifically engineered for aggressive industrial environments requiring outstanding resistance to oxidizing and reducing acids, chloride stress corrosion cracking, pitting corrosion, and crevice corrosion.
Compared with standard stainless steels, Nickel Alloy 825 pipe and tube products provide superior long-term stability in sulfuric acid, phosphoric acid, seawater, and mixed chemical processing systems. This makes the alloy highly preferred for offshore engineering, pollution control systems, heat exchangers, acid production equipment, and oil & gas processing facilities.
At Xi'an Dongmeng Group Co., Ltd, we manufacture and export a full range of Nickel Alloy 825 seamless pipes, welded tubes, plates, sheets, bars, rods, and forged fittings for global EPC contractors, industrial distributors, and OEM manufacturers.
Our products are widely exported to Europe, Southeast Asia, the Middle East, South America, and North America with strict compliance to ASTM, ASME, DIN, and EN standards.
Incoloy 825 Features
Incoloy 825 (Nickel Alloy 825 or UNS N08825) is a nickel-iron-chromium alloy with additions of molybdenum, copper and titanium. It is high Nickel content material with minimum Ni 38% to 46%, combined with small value of Mo, Cu and Ti gives Incoly 825 enhanced corrosion resistance to many corrosive environments. It is similar to alloy 800 but has improved resistance to aqueous corrosion. Alloy 825 is especially resistant to sulfuric and phosphoric acids
Density 8.14 g/cm3, 0.294 lbs/in3, tensile Strength 586 Mpa (85 Ksi) minimum, yield strength 241 Mpa (35Ksi) minimum, It has excellent resistance to both reducing and oxidizing acids, to stress-corrosion cracking, and to locized attach such as pitting and crevice corrosion.
The higher comprehensive performance of Incoloy 825 is showed in nuclear combustion dissolvers with various corrosive media environment, such as sulfuric acid, nitric acid and sodium hydroxide mixed and processed in the same equipment.
Common Trade Names: Incoloy 825, Alloy 825, Nickelvac 825, Nicrofer 4241, UNS N08825, W.Nr. 2.4858
Chemical Composition of Incoly 825, Nickel Alloy 825 and UNS N08825
|
Weight % |
Ni |
Fe |
Cr |
Mo |
Cu |
Ti |
C |
Mn |
S |
Si |
Al |
|
Alloy 825 |
38 - 46 |
22 min |
19.5 - 23.5 |
2.5 - 3.5 |
1.5 - 3 |
0.6 - 1.2 |
0.05 max |
1 max |
0.03 max |
0.5 max |
0.2 max |
Mechanical Properties
|
Material |
Form and Condition |
Tensile Strength MPa |
Yield Strength (0.2% Offset) MPa |
Elongation (%) |
|
Alloy 825 Tube |
Annealed |
772 |
441 |
36 |
|
Alloy 825 Tube |
Cold Drawn |
1000 |
889 |
15 |
|
Alloy 825 Bar |
Annealed |
690 |
324 |
45 |
|
Alloy 825 Plate |
Annealed |
662 |
338 |
45 |
|
Alloy 825 Sheet |
Annealed |
758 |
421 |
39 |
Physical Properties
| Property | Value |
|---|---|
| Density | 8.14 g/cm³ |
| Electrical Resistivity | 1.12 μΩ·m |
| Thermal Conductivity | 11.1 W/m·K |
| Specific Heat | 435 J/kg·K |
| Magnetic Properties | Non-Magnetic |
Available Products and Specifications
INCOLOY Alloy 825 is designated as UNS N08825 and Werkstoff Number 2.4858. It is listed in NACE MR0175 for oil and gas service. Alloy 825 is available as pipe, tube, sheet, strip, plate, round bar, flat bar, forging stock, hexagon and wire.
Rod, Bar, Wire and Forging Stock - BS 3076NA16, ASTM B 425, ASTM B 564, ASME SB 425, ASME SB 564, ASME Code Case N-572, DIN 17752, DIN 17753, DIN 17754, VdTÜV 432, ISO 9723, ISO 9724, ISO 9725
Plate, Sheet and Strip - BS 3072NA16, BS 3073NA16, ASTM B 424, ASTM B 906, ASME SB 424, ASME SB 906, DIN 17750, VdTÜV 432, ISO 6208
Pipe and Tube - BS 3074NA16, ASTM B 163, ASTM B 423, ASTM B 704, ASTM B 705, ASTM B 751, ASTM B 775, ASTM B 829, ASME SB 163, ASME SB 423, ASME SB 704, ASME SB 705, ASME SB 751, ASME SB 775, ASME SB 829, ASME Code Case 1936, DIN 17751, VdTÜV 432, ISO 6207
Others - ASTM B 366, ASME SB 366, DIN 17744
Machinability Analysis of Nickel Alloy 825
Incoloy 825 alloy demonstrates stable hot and cold working characteristics, making it suitable for CNC machining, industrial fabrication, and precision forming applications.
Processing Characteristics
Excellent hot forming stability
Good cold forming capability
Stable dimensional tolerance control
Low cracking sensitivity
Suitable for heavy-wall pipe processing
Recommended Machining Practices
Use carbide cutting tools
Apply low cutting speed and high feed rates
Use sufficient coolant during machining
Reduce work hardening through optimized cutting cycles
Common Machined Products
Heat exchanger tubesheets
Acid transfer piping
Precision forged flanges
Offshore connectors
Chemical processing fittings
Welding Performance Analysis
Nickel Alloy 825 welded pipe products offer excellent weldability using standard industrial welding methods.
Recommended Welding Methods
GTAW / TIG
GMAW / MIG
SMAW
Plasma Arc Welding
Welding Advantages
Excellent anti-cracking performance
Stable heat affected zone
Good corrosion resistance after welding
Suitable for thick-wall industrial fabrication
Recommended Filler Metals
ERNiCrMo-3
ENiCrMo-3
Post-weld heat treatment is generally not required for most industrial applications.
Corrosion Resistance Analysis
One of the main advantages of Nickel Alloy 825 is its exceptional resistance to both oxidizing and reducing corrosive media.
Resistance Features
Sulfuric Acid Resistance
Excellent stability in sulfuric acid processing environments.
Phosphoric Acid Resistance
Widely used in phosphoric acid evaporators and chemical reactors.
Chloride Stress Corrosion Resistance
Superior chloride SCC resistance compared with austenitic stainless steels.
Pitting & Crevice Corrosion Resistance
Molybdenum addition significantly improves localized corrosion resistance.
Seawater Resistance
Suitable for offshore marine and desalination systems.
Industry Applications of Nickel Alloy 825
Chemical Processing Industry
Applications
Acid production systems
Pickling equipment
Chemical reactors
Pressure vessels
Heat exchangers
Benefits
Long service life
Reduced maintenance
Excellent acid resistance
Oil & Gas Industry
Applications
Sour gas pipelines
Offshore tubing systems
Wellhead components
Downhole equipment
Benefits
Sulfide stress cracking resistance
High reliability
Corrosion stability
Marine & Offshore Engineering
Applications
Seawater pipelines
Offshore platforms
Desalination plants
Marine exhaust systems
Benefits
Seawater corrosion resistance
Long-term offshore durability
Structural reliability
Pollution Control Industry
Applications
FGD systems
Waste acid treatment
Exhaust gas scrubbers
Chemical waste processing
Benefits
Chloride resistance
Acid condensate resistance
Excellent oxidation resistance
Product Delivery Standards
| Standard | Description |
|---|---|
| ASTM B423 | Seamless Pipe & Tube |
| ASTM B424 | Plate, Sheet & Strip |
| ASTM B425 | Welded Pipe |
| ASTM B564 | Forgings |
| ASME SB423 | Pressure Service Pipe |
| EN / DIN Standards | European Export Standards |
Production Capability
At Xi'an Dongmeng Group Co., Ltd, we maintain professional production systems for corrosion-resistant nickel alloys.
Manufacturing Advantages
Advanced melting technology
Precision rolling production lines
Large inventory availability
OEM custom processing capability
Strict dimensional tolerance control
Fast delivery for export projects
Export Markets
USA
Germany
UAE
Saudi Arabia
Singapore
South Korea
Brazil
Australia
Inspection & Quality Assurance
We implement strict industrial quality management systems throughout production and export processes.
Inspection Procedures
PMI Positive Material Identification
Chemical Composition Analysis
Tensile Strength Testing
Hardness Testing
Eddy Current Testing
Ultrasonic Testing
Hydrostatic Testing
Surface Inspection
Dimensional Inspection
Quality Standards
ISO Quality Management
EN 10204 3.1 Certification
Third-Party Inspection Available
SGS / BV / TUV Supported
Packaging & Shipping
Standard Export Packaging
Wooden export cases
Waterproof wrapping
Plastic end caps
Steel strip bundling
Fumigation-free export pallets
Shipping Methods
Sea Freight
Air Freight
Railway Transportation
Express Courier
We provide customized export packaging solutions for long-distance international transportation.
Why Choose Us
Factory Direct Supply
Direct manufacturer pricing with stable production capacity.
Professional Nickel Alloy Experience
Extensive export experience in corrosion-resistant alloy materials.
Strict Quality Control
Comprehensive testing and traceability systems.
Fast Delivery
Large stock availability for urgent project requirements.
OEM & Custom Manufacturing
Custom sizes and processing supported.
Global Export Support
Professional documentation and international logistics assistance.
FAQ
What is Nickel Alloy 825 used for?
Nickel Alloy 825 is mainly used in chemical processing, offshore engineering, acid production systems, heat exchangers, and oil & gas applications requiring strong corrosion resistance.
Is Incoloy 825 resistant to sulfuric acid?
Yes. Incoloy 825 provides excellent resistance to sulfuric acid and phosphoric acid environments.
What forms of Alloy 825 do you supply?
We supply seamless pipe, welded tube, plate, sheet, coil, bar, rod, fittings, and forged components.
Can Nickel Alloy 825 be welded?
Yes. The alloy has excellent weldability using TIG, MIG, SMAW, and plasma arc welding methods.
What standards are available for Alloy 825 pipe?
Common standards include ASTM B423, ASTM B425, ASME SB423, and related international specifications.
Do you support third-party inspection?
Yes. SGS, BV, TUV, and customer-designated inspections are available.
Can you provide custom dimensions?
Yes. OEM production and customized dimensions are supported according to project requirements.
What industries commonly purchase Alloy 825?
Major buyers include EPC contractors, oil & gas companies, chemical plants, marine engineering companies, and industrial equipment manufacturers.
Contact Us
Xi'an Dongmeng Group Co., Ltd
Nickel Alloy 825 / Incoloy 825 Supplier & Exporter
Phone / WhatsApp / WeChat: +8615769214734
Email: office@dongmjd.com
Contact us today for:
Latest Alloy 825 price
Technical datasheets
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Fast global quotation support
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