Incoloy® Alloy 800, 800H, and 800HT are a family of nickel-iron-chromium superalloys renowned for their exceptional strength and resistance to oxidation and carburization at high temperatures. The key distinctions lie in their controlled chemistry and mechanical properties: Alloy 800 is a versatile standard grade, while Alloy 800H (UNS N08810) and Alloy 800HT (UNS N08811) are optimized for enhanced creep rupture strength, with 800HT requiring a tighter aluminum and titanium control for superior stability. These alloys typically conform to specifications such as ASTM B409, ASME SB-409, and ASTM B564, making them the preferred material for critical applications in furnace components, heat exchangers, and piping systems in the petrochemical and power generation industries where temperatures can exceed 1000°F (540°C).
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Products Description
For high-temperature environments demanding superior corrosion resistance and mechanical integrity, Incoloy Alloy 800/800H/800HT offers a proven solution. This nickel-iron-chromium alloy series is engineered to perform under intense thermal stress, with Alloy 800H and 800HT specifically designed for maximum creep and rupture strength above 1500°F. Commonly supplied to ASTM B409 for plate and ASTM B564 for forgings, these grades are essential in constructing industrial heating furnaces, radiant tubes, and thermowells. Their excellent resistance to oxidation and carburization, ensured by a stable austenitic structure, ensures long service life and reliability in the most demanding heat treatment and chemical processing equipment.
chemical composition
|
Weight % |
Ni |
Cr |
Fe |
C |
Al |
Ti |
Al+Ti |
|
Alloy 800 |
30-35 |
19-23 |
39.5 min |
0.10 max |
0.15-0.60 |
0.15-0.60 |
0.30-1.20 |
|
Alloy 800H |
30-35 |
19-23 |
39.5 |
0.05-0.10 |
0.15-0.60 |
0.15-0.60 |
0.30-1.20 |
|
Alloy 800HT |
30-35 |
19-23 |
39.5 |
0.06-0.10 |
0.25-0.60 |
0.25-0.60 |
0.85-1.20 |
|
ASTM Grain Size - Alloy 800 is not specified, Alloy 800H is 5 or coarser, Alloy 800HT is 5 or coarser. |
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Mechanical Properties
|
Material |
Temp. |
Hardness |
Tensile Strength |
Yield Strength (0.2% Offset) | |||
|
°F |
°C |
BHN |
ksi |
MPa |
KSI | MPa | |
|
Alloy 800H and Alloy 800HT |
80 |
27 |
126 |
77.8 |
536 |
21.7 |
150 |
|
Alloy 800H and Alloy 800HT |
800 |
425 |
67.5 |
465 |
18.8 |
130 |
|
|
Alloy 800H and Alloy 800HT |
1000 |
540 |
90 |
62.7 |
432 |
13.0 |
90 |
|
Alloy 800H and Alloy 800HT |
1200 |
650 |
84 |
54.8 |
378 |
13.5 |
93 |
|
Alloy 800H and Alloy 800HT |
1300 |
705 |
82 |
47.7 |
329 |
15.8 |
109 |
|
Alloy 800H and Alloy 800HT |
1400 |
760 |
74 |
34.2 |
236 |
13.1 |
90 |
|
Alloy 800HT is a Trademark of Special Metals Corporation |
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Available Products and Specifications
INCOLOY alloys 800H and 800HT are designated as UNS N08810 and UNS N08811 and Werkstoff Numbers 1.4876, 1.4958 and 1.4959. INCOLOY alloys 800H and 800HT are available in all standard mill forms including rod, bar, plate, sheet, strip, shapes, and tubular products.
Rod, Bar, Wire, Forgings, and Forging Stock - ASTM B408 & ASME SB408 (Rod & Bar), ASTM B564 & ASME SB564 (Forgings), ASME Code Case 1325 (All Product Forms), ASME Code Case 1949 (Forgings), ISO 9723 (Rod & Bar), ISO 9724 (Wire), ISO 9725 (Forgings), BS 3076NA15 (Rod & Bar), BS 3075NA15 (Wire), SEW 470 (All Products), VdTÜV 412 & 434 (All Products), DIN 17460 (Rod, Bar, & Forgings), EN 10095 (Rod & Bar)
Plate, Sheet, and Strip - ASTM A240/A480 & ASME SA240/SA480 (Plate, Sheet, and Strip), ASTM B409/B906 & ASME SB409/SB906 (Plate, Sheet, and Strip), ASME Code Case 1325 (All Product Forms), ASME Code Case 2339 (INCOLOY alloy 800H Plate), BS 3072NA15 (Plate & Sheet), BS 3073NA15 (Strip), SEW 470 (All Products), VdTÜV 412 & 434 (All Products), DIN 17460 (Plate, Sheet, & Strip), EN 10028-7 & EN 10095 (Plate, Sheet, & Strip)
Pipe and Tubes - ASTM B163 & ASME SB163 (Seamless Condenser & Heat Exchanger Tubes), ASTM B407/B829 & ASME SB407/SB829 (Seamless Pipe & Tubes), ASTM B514/B775 & ASME SB514/SB775 (Welded Pipe), ASTM B515/B751 & ASME SB515/SB751(Welded Tubes), ASME Code Case 1325 (All Product Forms) and 1983 (Seamless Pipe & Tubes), BS 3074NA15 (Seamless Pipe & Tubes), SEW 470 (All Products), VdTÜV 412 & 434 (All Products), ISO 6207 (Seamless Tubes), DIN 17459 (Seamless Pipe & Tubing)
Other Product Forms - ASTM B366 & ASME SB366 (Fittings), ASME Code Cases N-201 & N-254 (All Products for Nuclear Construction), ISO 4955A (General)
Incoloy 800 / H/ HT ASTM Standard
| Alloy | Seamless Tubing | Welded Tubing | Seamless Pipes | Welded Pipes | Bars | Sheet/Plates | Forging Products | B/W Pipe Fittings |
|---|---|---|---|---|---|---|---|---|
| Alloy 800 (UNS N08800 / 1.4876) | B163 | B515 | B407 | B154 | B408 | B409 | B564 | B366 |
| Alloy 800H (UNS N08810 / 1.4876) | B163 | B515 | B407 | B154 | B408 | B409 | B564 | B366 |
| Alloy 800HT (UNS N08811/ 1.4958) | B163 | B515 | B407 | B154 | B408 | B409 | B564 | B366 |
Specification of Incoloy Alloy 800 / H/ HT
| Common Trade Name of Alloy 800 |
Incoloy 800 Nickel 800 Ferrochronin 800 Nickelvac 800 Nicrofer 3220 |
| Common Trade Name of Alloy 800H |
Nickelvac 800H Incoloy 800H Nickel 800H Ferrochronin 800H Nicrofer 3220 |
| Common Trade Name of Alloy 800HT |
Nickelvac 800HT Incoloy 800HT Nickel 800HT Ferrochronin 800HT |
| Common Trade Name of Alloy 800AT |
Nickel 800AT Nickelvac 800AT Incoloy 800AT Ferrochronin 800AT |
Incoloy Alloy 800 / H/ HT Temperature Range
| Incoloy Alloy 800 | up to about 1500 Deg F (816°C) |
| Incoloy Alloy 800H | 1100 Deg F (593°C) to 1800°F (982°C) |
Incoloy 800 / H/ HT Applications & Uses
Heat exchangers and process piping
Chemical processing
Carburizing fixtures and retorts
Oil and gas industries
Nuclear and power industries
Commercial Gas Turbines
Furnace components
Food Processing
Electric range heating-element sheathing
Chemical Processing
Cryogenic Storage Tanks
Ammonia effluent coolers
Power generation industries
Nuclear reactors
Gas turbines engines
Pressure vessels
Incoloy Alloy 800 / H/ HT Composition (% by Weight)
|
Alloy |
UNS N08800 |
UNS N08811 |
UNS N08810 |
|---|---|---|---|
|
Grade |
800 |
800HT |
800H |
|
Carbon |
0.10 maximum |
0.06 - 0.10 |
0.05 - 0.10 |
|
Nickel (NI) |
30 - 35 |
same |
same |
|
Chromium |
19 - 23 |
same |
same |
|
Iron |
39.5 minimum |
39.5 minimum |
39.5 minimum |
|
Aluminum |
.15 - .60 |
.25 - .60 |
.15 - .60 |
|
Titanium |
.15 -.60 |
.25 - .60 |
.15 - .60 |
|
Aluminium plus Titanium |
.30 - 1.20 |
.85 - 1.20 |
.30 - 1.20 |
|
ASTM Grain Size |
NA |
5 / Coaser |
5 / Coarser |
Properties of Incoloy 800 / H/ HT
| Product | .2% Yield (ksi) | Tensile (ksi) | Elongation (%) |
|---|---|---|---|
| Rod & Bar | 30-60 | 75-100 | 60-30 |
mechanical characteristics
|
Nickel Grade |
Condition |
Available shapes |
Ultimate |
Yield |
Elongation |
|
800 |
Annealed |
Sheet, Plate |
85 (586) |
40 (276) |
43 |
|
800 |
Annealed |
Sheet, Plate |
75 (520)* |
30 (205)* |
30* |
|
800H |
SHT |
Sheet, Plate |
80 (552) |
35 (241) |
47 |
|
800H |
SHT |
Sheet, Plate |
65 (450)* |
25 (170)* |
30* |
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